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Revolutionizing the Supply Chain: The Power of IoT

Published on September 06, 2023 by Joe Shayovitch
Revolutionizing the Supply Chain: The Power of IoT

IoT in the supply chain connects physical assets with the people responsible for moving them. A tracker can record a shipment's location, while a sensor can measure conditions such as temperature. Software brings those records together so warehouse teams, dispatchers and customers can work from the same information. The practical goal is to make handoffs easier to manage and exceptions easier to investigate.

Start with the operational question

A useful project starts with a question, not a device list. Are containers staying too long at a terminal? Are reusable pallets being returned? Does refrigerated cargo arrive with a temperature record? Each question calls for a different combination of measurements, reporting intervals and workflows.

Map the journey from dispatch to delivery. Identify who takes responsibility at each handoff, what information they need, and what action they can take. This helps distinguish information that is interesting from information that changes a decision.

How a connected supply-chain workflow works

  1. Identify the asset. Associate the tracker or tag with the correct pallet, container, trailer or shipment in the system.
  2. Collect the relevant readings. Choose location tracking, temperature measurements or another supported input according to the job.
  3. Transfer the records. Select a device and connection method appropriate to the route, facility and reporting needs.
  4. Review and act. Give the responsible team a clear view of exceptions, histories and outstanding tasks.

The asset identifier matters throughout this process. If a tag is reassigned to a new shipment, update the association before departure. Otherwise, a technically correct reading can appear against the wrong customer or delivery.

Three practical applications

Reusable pallets and equipment

Businesses moving reusable assets between facilities need to know which location has them and when they were last seen. Tracking can help teams investigate overdue returns and plan collections. Define who records a return and when an asset becomes available for another trip.

For an overview of this workflow, see our pallet-tracking solution.

Refrigerated shipments

Temperature records give operations teams a way to review conditions during a journey and discuss an exception with the receiving customer. Plan sensor placement, alert thresholds, and responsibility for responding before the first shipment. Agree which records will be shared at delivery and how they will be linked to that shipment.

Our reefer temperature-monitoring page covers the vehicle-based use case.

Containers and terminal handoffs

For container operations, arrival and departure records can support an investigation into where time was spent. Establish consistent names for facilities and zones, and decide which event marks the start and end of a visit. A gate arrival and a completed unloading are different milestones.

Choose hardware around the journey

Consider whether the asset has a power supply, where a device can be mounted, how it will be serviced, and which conditions it must measure. A vehicle installation, portable shipment tracker and facility-based tag serve different needs. Compare the actual configuration rather than assuming one device suits every part of the supply chain.

Reporting frequency should match the decision being made. A yard inventory check and an exception during a delivery do not necessarily require the same schedule. Discuss the required update interval, service plan and maintenance arrangements together.

Connect the data to daily work

Agree on asset names, customer references and shipment identifiers before connecting another business system. Decide which system is authoritative when a status changes and which team investigates missing or conflicting records. Start with a small set of fields that users understand.

Keep alerts focused. For each alert, identify a recipient, an expected response and an escalation route. Review whether repeated notifications are actionable or whether the threshold or workflow needs adjustment.

Run a pilot with measurable outcomes

Choose a representative route or facility and record the current process before introducing tracking. Useful measures include time spent locating equipment, the number of manual status calls, return turnaround time and the effort required to retrieve a shipment history.

Compare the pilot with that baseline and ask the people using it what changed. Include hardware, service, installation, training and maintenance in the cost review. Expand when the workflow is useful and repeatable, rather than treating the number of connected devices as the result.

Plan access and ownership

Define who can see shipment records, change device settings and export reports. Give customers and partners the information relevant to their work, and agree how long records should be retained. These decisions are easier to make before the system becomes part of everyday operations.

To discuss devices and software for your operation, request a configuration proposal with the asset types, routes and measurements you need.